Canadian Excellence in Every Step

When you invest in a Be Well hot tub, you’re not just buying a product – you’re embracing the dedication and precision that goes into every step of its creation. Proudly built in our factory in Lachute, QC, each spa is a testament to Canadian craftsmanship. Here's a look at the meticulous process that makes Be Well Canada Spa exceptional.

1. Thermoforming: Shaping Comfort and Ergonomics

Thermoforming is the first essential step in creating a Be Well Hot Tub. It involves heating a high-quality acrylic sheet to around 350°F, softening the material, and stretching it over a precise mold. This process is crucial in forming the ergonomic shape of the spa, ensuring it fits the body comfortably.

Not only does it define the outer aesthetics of the spa, but it also contributes to the overall durability, making sure the spa withstands years of use without losing its form or function. The thermoforming process ensures that each Be Well hot tub is as comfortable as it is resilient.

2. Lamination: Building Strength and Solidity

After thermoforming, the lamination stage enhances the strength and rigidity of the spa. We apply layers of vinylester resin and fiberglass, which work together to provide a thick, durable shell.

This process significantly strengthens the spa’s structure, ensuring that it is built to last for many years. Lamination also offers superior stability and resistance to the elements, preventing wear and tear from frequent use.

Moreover, this process helps improve the spa’s sound insulation, creating a quieter, more peaceful experience.

3. Trimming: Finalizing the Spa’s Shape

Once the core structure is complete, trimming is performed to remove excess acrylic and glass fibers. This step refines the spa’s final shape, giving it smooth, flawless edges.

The trimming process ensures that the spa not only looks visually perfect but also maintains its structural integrity. By carefully trimming the edges, we ensure a seamless and polished appearance that enhances both the aesthetics and functionality of the spa.

4. Drilling: Preparing for Perfection

With the spa shell fully formed, the next step is drilling. We drill precise holes into the shell to accommodate the jets, nozzles, and other essential components. This stage is crucial because it prepares the spa for the installation of the jet systems that will deliver therapeutic massage and hydrotherapy.

The accuracy of the drilling ensures a perfect fit, allowing for smooth water flow and proper jet performance, which is vital for providing an optimal spa experience.

5. Frame Installation: Strengthening the Structure

The frame installation is one of the most important steps in the manufacturing process. This "marriage" of the frame and shell provides additional structural support, making the spa more durable and resistant to external forces.

During this step, we also install the bottom drains to ensure proper water drainage. The frame acts as the backbone of the spa, ensuring that the spa maintains its shape and integrity throughout its lifespan.

6. Jet Installation: Creating the Perfect Massage

Now, the fun part begins—jet installation. Be Well spas are equipped with a variety of jets designed to provide the ultimate massage experience. From soothing waterline jets to powerful massaging jets, each one is installed with care to ensure they deliver the right pressure and comfort. Illuminated control valves and waterline LED lights are also added, allowing you to adjust the settings and create a relaxing ambiance.

The thoughtful arrangement of jets and valves ensures that every inch of the spa provides a therapeutic experience.

7. Hydraulic: Installing Pumps and Treatment Systems

The hydraulic stage is where we install the essential components that bring the spa to life. Pumps are carefully placed to circulate the water, while the piping system ensures that water flows seamlessly throughout the spa.

At this stage, we also integrate advanced water treatment systems such as , Ozone, and UV + Ozone, which keep the water clean, clear, and fresh. Additionally, we install Bluetooth audio and Wi-Fi connectivity to ensure your spa offers the latest in modern features, allowing you to relax while enjoying your favorite tunes or controlling the spa remotely.

8. Test Phase: Ensuring Perfection

Before any spa is ready for delivery, it undergoes an extensive testing phase.

For 36 hours, each spa is submerged in water to simulate real usage conditions. During this test, we check every feature, from waterproofing and jet functionality to seal integrity.

This rigorous testing ensures that your Be Well hot tub operates flawlessly and provides the best possible experience.

9. ABS Insulation: Ensuring Efficiency

The ABS bottom insulation not only helps maintain the spa’s heat but also plays a key role in reducing noise. By eliminating any vibrations, it ensures a quieter spa experience, allowing you to relax without distractions. Thermal insulation also contributes to energy efficiency by retaining heat, keeping your spa at the perfect temperature for longer while reducing energy consumption.

10. Finishing: Polishing and Packaging

The final stage of the process is the finishing touches. This involves installing insulating panels, exterior skirt panels, and polishing the spa to a high shine. The spa is cleaned meticulously to remove any dust or debris, ensuring it’s pristine when it’s delivered to you. The finishing step transforms the spa into a beautiful, functional piece of luxury.

11. Packaging and Shipping: Ready for You

Once the spa is polished and cleaned, it is carefully packaged for shipping. Our team performs a thorough quality inspection, including checks underneath the spa and around the ABS insulation, to ensure everything meets our standards. The spa is then placed on a pallet, securely fastened, and properly labeled to ensure full traceability.

We make sure every spa is prepared with the utmost care so it arrives at your home in perfect condition. Your Be Well spa is now ready to bring relaxation, comfort, and joy to your backyard.

Conclusion: Your Perfect Spa, Crafted with Care

From start to finish, each Be Well spas are crafted with meticulous attention to detail, ensuring that every component is designed for comfort, durability, and performance.

Our commitment to quality craftsmanship is evident in every step of the manufacturing process, making your Be Well spa a product that you can rely on for years of enjoyment.

Ready to experience the best in relaxation and hydrotherapy? 

Visit us today and discover the luxury of a Be Well hot tub, proudly made in Canada.

Your perfect spa awaits!